ANNA UNIVERSITY CHENNAI:: CHENNAI 600 025
CURRICULUM 2004
B.E. MECHANICAL ENGINEERING SEMESTER - VII/07
SEMESTER – VII
(Applicable to the students admitted from the Academic year 2006 – 2007 onwards)
SEMESTER – VII
(Applicable to the students admitted from the Academic year 2006 – 2007 onwards)
Code No. | Course Title | L | T | P | M |
THEORY | |||||
MG1401 | Total Quality Management | 3 | 0 | 0 | 100 |
MH1003 | Finite Element Analysis | 3 | 1 | 0 | 100 |
ME1402 | Mechatronics | 3 | 0 | 0 | 100 |
ME1403 | Computer Integrated Manufacturing | 3 | 0 | 0 | 100 |
| Elective – II | 3 | 0 | 0 | 100 |
| Elective – III | 3 | 0 | 0 | 100 |
PRACTICAL | |||||
ME1404 | Computer Aided Simulation and Analysis Lab | 0 | 0 | 3 | 100 |
PR1353 | Mechatronics Lab | 0 | 0 | 3 | 100 |
ME1406 | Identification of Project Work for next Semester | 0 | 0 | 2 | 0 |
MG1401 TOTAL QUALITY MANAGEMENT 3 0 0 100
(Common to all branches)
OBJECTIVE
•To understand the Total Quality Management concept and principles and the various tools available to achieve Total Quality Management.
•To understand the statistical approach for quality control.
•To create an awareness about the ISO and QS certification process and its need for the industries.
INTRODUCTION 9
Definition of Quality, Dimensions of Quality, Quality Planning, Quality costs - Analysis Techniques for Quality Costs, Basic concepts of Total Quality Management, Historical Review, Principles of TQM, Leadership – Concepts, Role of Senior Management, Quality Council, Quality Statements, Strategic Planning, Deming Philosophy, Barriers to TQM Implementation.
TQM PRINCIPLES 9
Customer satisfaction – Customer Perception of Quality, Customer Complaints, Service Quality, Customer Retention, Employee Involvement – Motivation, Empowerment, Teams, Recognition and Reward, Performance Appraisal, Benefits, Continuous Process Improvement – Juran Trilogy, PDSA Cycle, 5S, Kaizen, Supplier Partnership – Partnering, sourcing, Supplier Selection, Supplier Rating, Relationship Development, Performance Measures – Basic Concepts, Strategy, Performance Measure.
STATISTICAL PROCESS CONTROL (SPC) 9
The seven tools of quality, Statistical Fundamentals – Measures of central Tendency and Dispersion, Population and Sample, Normal Curve, Control Charts for variables and attributes, Process capability, Concept of six sigma, New seven Management tools.
TQM TOOLS 9
Benchmarking – Reasons to Benchmark, Benchmarking Process, Quality Function Deployment (QFD) – House of Quality, QFD Process, Benefits, Taguchi Quality Loss Function, Total Productive Maintenance (TPM) – Concept, Improvement Needs, FMEA – Stages of FMEA.
QUALITY SYSTEMS 9
Need for ISO 9000 and Other Quality Systems, ISO 9000:2000 Quality System – Elements, Implementation of Quality System, Documentation, Quality Auditing, TS 16949, ISO 14000 – Concept, Requirements and Benefits.
TOTAL : 45
TEXT BOOK
Dale H.Besterfiled, et al., “Total Quality Management”, Pearson Education, Inc. 2003. (Indian reprint 2004). ISBN 81-297-0260-6.
REFERENCES
James R.Evans & William M.Lidsay, “The Management and Control of Quality”, (5th Edition), South-Western (Thomson Learning), 2002 (ISBN 0-324-06680-5).
Feigenbaum.A.V. “Total Quality Management”, McGraw Hill, 1991.
Oakland.J.S. “Total Quality Management”, Butterworth – Hcinemann Ltd., Oxford. 1989.
Narayana V. and Sreenivasan, N.S. “Quality Management – Concepts and Tasks”, New Age International 1996.
Zeiri. “Total Quality Management for Engineers”, Wood Head Publishers, 1991.
MH1003 FINITE ELEMENT ANALYSIS 3 1 0 100
(Common to Mechanical, Automobile, Mechatronics (Elective) and Metallurgical Engineering (Elective))
OBJECTIVES
•To understand the principles involved in discretization and finite element approach
•To learn to form stiffness matrices and force vectors for simple elements
1.INTRODUCTION 9
Historical background – Matrix approach – Application to the continuum – Discretisation – Matrix algebra – Gaussian elimination – Governing equations for continuum – Classical Techniques in FEM – Weighted residual method – Ritz method
2.ONE DIMENSIONAL PROBLEMS 9
Finite element modeling – Coordinates and shape functions- Potential energy approach – Galarkin approach – Assembly of stiffness matrix and load vector – Finite element equations – Quadratic shape functions – Applications to plane trusses
3. TWO DIMENSIONAL CONTINUUM 9
Introduction – Finite element modelling – Scalar valued problem – Poisson equation –Laplace equation – Triangular elements – Element stiffness matrix – Force vector – Galarkin approach - Stress calculation – Temperature effects
4. AXISYMMETRIC CONTINUUM 9
Axisymmetric formulation – Element stiffness matrix and force vector – Galarkin approach – Body forces and temperature effects – Stress calculations – Boundary conditions – Applications to cylinders under internal or external pressures – Rotating discs
5. ISOPARAMETRIC ELEMENTS FOR TWO DIMENSIONAL CONTINUUM 9
The four node quadrilateral – Shape functions – Element stiffness matrix and force vector – Numerical integration - Stiffness integration – Stress calculations – Four node quadrilateral for axisymmetric problems.
TUTORIAL 15
TOTAL : 45
TEXT BOOKS
Chandrupatla T.R., and Belegundu A.D., “Introduction to Finite Elements in Engineering”, Pearson Education 2002, 3rd Edition.
David V Hutton “Fundamentals of Finite Element Analysis”2004. McGraw-Hill Int. Ed.
REFERENCES
1. Rao S.S., “The Finite Element Method in Engineering”, Pergammon Press, 1989
Logan D.L., “A First course in the Finite Element Method”, Third Edition, Thomson Learning, 2002.
Robert D.Cook., David.S, Malkucs Michael E Plesha, “Concepts and Applications of Finite Element Analysis” 4 Ed. Wiley, 2003.
Reddy J.N., “An Introduction to Finite Element Method”, McGraw-Hill International Student Edition, 1985
O.C.Zienkiewicz and R.L.Taylor, “The Finite Element Methods, Vol.1”, “The basic formulation and linear problems, Vol.1”, Butterworth Heineman, 5th Edition, 2000.
ME1402 MECHATRONICS 3 0 0 100
(Common to Mechanical and Production- VI Semester)
OBJECTIVE
• To understand the interdisciplinary applications of Electronics, Electrical, Mechanical and Computer Systems for the Control of Mechanical and Electronic Systems.
1. MECHATRONICS, SENSORS AND TRANSDUCERS 9
Introduction to Mechatronics Systems – Measurement Systems – Control Systems – Microprocessor based Controllers.
Sensors and Transducers – Performance Terminology – Sensors for Displacement, Position and Proximity; Velocity, Motion, Force, Fluid Pressure, Liquid Flow, Liquid Level, Temperature, Light Sensors – Selection of Sensors
2. ACTUATION SYSTEMS 9
Pneumatic and Hydraulic Systems – Directional Control Valves – Rotary Actuators.
Mechanical Actuation Systems – Cams – Gear Trains – Ratchet and pawl – Belt and Chain Drives – Bearings.
Electrical Actuation Systems – Mechanical Switches – Solid State Switches – Solenoids – D.C Motors – A.C Motors – Stepper Motors.
3. SYSTEM MODELS AND CONTROLLERS 9
Building blocks of Mechanical, Electrical, Fluid and Thermal Systems, Rotational – Transnational Systems, Electromechanical Systems – Hydraulic – Mechanical Systems.
Continuous and discrete process Controllers – Control Mode – Two – Step mode – Proportional Mode – Derivative Mode – Integral Mode – PID Controllers – Digital Controllers – Velocity Control – Adaptive Control – Digital Logic Control – Micro Processors Control.
4. PROGRAMMING LOGIC CONTROLLERS 9
Programmable Logic Controllers – Basic Structure – Input / Output Processing – Programming – Mnemonics – Timers, Internal relays and counters – Shift Registers – Master and Jump Controls – Data Handling – Analogs Input / Output – Selection of a PLC Problem.
5. DESIGN OF MECHATRONICS SYSTEM 9
Stages in designing Mechatronics Systems – Traditional and Mechatronic Design - Possible Design Solutions
Case Studies of Mechatronics Systems, Pick and place robot – automatic Car Park Systems – Engine Management Systems.
TOTAL : 45
TEXT BOOKS
W. Bolton, “Mechatronics”, Pearson Education, Second Edition, 1999.
REFERENCES
Michael B. Histand and David G. Alciatore, “ Introduction to Mechatronics and Measurement Systems”, McGraw-Hill International Editions, 2000.
Bradley D. A., Dawson D., Buru N.C. and. Loader A.J, “Mechatronics”, Chapman and Hall, 1993.
Dan Necsulesu, “Mechatronics”, Pearson Education Asia, 2002 (Indian Reprint).
Lawrence J. Kamm, “Understanding Electro – Mechanical Engineering”, An Introduction to Mechatronics, Prentice – Hall of India Pvt., Ltd., 2000.
Nitaigour Premchand Mahadik, “Mechatronics”, Tata McGraw-Hill publishing Company Ltd, 2003
ME1403 COMPUTER INTEGRATED MANUFACTURING 3 0 0 100
(Common to Mechanical, Production, Mechatronics and Aeronautical)
OBJECTIVE
This course will enable the student
• To gain knowledge on how computers are integrated at various levels of planning and manufacturing.
• To understand the flexible manufacturing system and to handle the product data and various software used for manufacturing
1. INTRODUCTION 8
The meaning and origin of CIM- the changing manufacturing and management scene - External communication - islands of automation and software-dedicated and open systems-manufacturing automation protocol - product related activities of a company- marketing engineering - production planning - plant operations - physical distribution- business and financial management.
2. GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS PLANNING 10
History of group technology- role of G.T. in CAD/CAM integration - part families - classification and coding - DCLASS and MICLASS and OPITZ coding systems-facility design using G.T. -benefits of G.T. - cellular manufacturing.
Process planning - role of process planning in CAD/CAM integration - approaches to computer aided process planning -variant approach and generative approaches - CAPP and CMPP process planning systems.
3. SHOP FLOOR CONTROL AND INTRODUCTION OF FMS 9
Shop floor control-phases -factory data collection system -automatic identification methods- Bar code technology-automated data collection system.
FMS-components of FMS - types -FMS workstation -material handling and storage systems- FMS layout -computer control systems-application and benefits.
4. CIM IMPLEMENTATION AND DATA COMMUNICATION 10
CIM and company strategy - system modeling tools -IDEF models - activity cycle diagram - CIM open system architecture (CIMOSA)- manufacturing enterprise wheel-CIM architecture - Product data management-CIM implementation software.
Communication fundamentals- local area networks -topology - LAN implementations - network management and installations.
5. OPEN SYSTEM AND DATABASE FOR CIM 8
Open systems-open system inter connection - manufacturing automations protocol and technical office protocol (MAP /TOP)
Development of databases -database terminology- architecture of database systems-data modeling and data associations -relational data bases - database operators - advantages of data base and relational database.
TOTAL : 45
TEXT BOOK
Mikell.P.Groover “Automation, Production Systems and computer integrated manufacturing”, Pearson Education 2001.
REFERENCES
1. Yorem koren, “Computer Integrated Manufacturing system”, McGraw-Hill, 1983.
2. Ranky, Paul G., “Computer Integrated Manufacturing”, Prentice Hall International 1986.
3. David D.Bedworth, Mark R.Hendersan, Phillip M.Wolfe “Computer Integrated Design and Manufacturing”, McGraw-Hill Inc.
4. Roger Hanman “Computer Intergrated Manufacturing”, Addison –Wesley, 1997.
Mikell.P.Groover and Emory Zimmers Jr., “CAD/CAM", Prentice hall of India Pvt. Ltd., New Delhi-1.1998.
Kant Vajpayee S, “Principles of computer integrated manufacturing”, Prentice Hall India, 2003.
Radhakrishnan P, Subramanyan S.and Raju V., “CAD/CAM/CIM”, 2nd Edition New Age International (P) Ltd, New Delhi. 2000.
ME1404 COMPUTER AIDED SIMULATION AND ANALYSIS LABORATORY 0 0 3 100
LIST OF EXPERIMENTS
A. Simulation 15
Simulation of Air conditioning system with condenser temperature and evaporator temperatures as input to get COP using C /MAT Lab.
Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab.
Simulation of cam and follower mechanism using C / MAT Lab.
Analysis (Simple Treatment only) 30
Stress analysis of a plate with a circular hole.
Stress analysis of rectangular L bracket
Stress analysis of an axi-symmetric component
Stress analysis of beams (Cantilever, Simply supported, Fixed ends)
Mode frequency analysis of a 2 D component
Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends)
Harmonic analysis of a 2D component
Thermal stress analysis of a 2D component
Conductive heat transfer analysis of a 2D component
Convective heat transfer analysis of a 2D component
TOTAL : 45
LIST OF EQUIPMENTS
(for a batch of 30 students)
Computer System 30
17” VGA Color Monitor
Pentium IV Processor
40 GB HDD
256 MB RAM
Color Desk Jet Printer 01
Software
ANSYS Version 7 or latest 15 licenses
C / MATLAB 15 licenses
PR1353 MECHATRONICS LABORATORY 0 0 3 100
(Common to Mechanical and Production VI Semester)
LIST OF EXPERIMENTS
Design and testing of fluid power circuits to control
(i) velocity (ii) direction and (iii) force of single and double acting actuators
Design of circuits with logic sequence using Electro pneumatic trainer kits.
Simulation of basic Hydraulic, Pneumatic and Electric circuits using software.
Circuits with multiple cylinder sequences in Electro pneumatic using PLC.
Servo controller interfacing for open loop
Servo controller interfacing for closed loop
PID controller interfacing
Stepper motor interfacing with 8051 Micro controller
(i) full step resolution (ii) half step resolution
Modeling and analysis of basic electrical, hydraulic and pneumatic systems using LAB VIEW
Computerized data logging system with control for process variables like pressure flow and temperature.
TOTAL : 45
LIST OF EQUIPMENT
(for a batch of 30 students)
Basic Pneumatic Trainer Kit with manual and electrical controls - 1 each
Basic Pneumatic Trainer Kit with PLC control - 1 No.
HYDROSIM & PNEUMOSIM Software / Automation studio - 10 sets.
8051 - Microcontroller kit with stepper motor and drive circuit
LABVIEW software - 2 sets
LAB VIEW software with Sensors to measure Pressure,
Flow rate, direction, speed, velocity and force. - 2 sets
ME1406 IDENTIFICATION OF PROJECT WORK 0 0 2 0
(Common to all branches-No examination)
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